The Machine for Reinforced Graphite Gasket is an advanced industrial equipment designed for manufacturing high-performance gaskets used in demanding sealing applications. This machine integrates precision engineering with automation to produce reinforced graphite gaskets that offer exceptional thermal stability, chemical resistance, and mechanical strength. Industries such as oil and gas, chemical processing, power generation, and aerospace rely on these gaskets for critical sealing needs. The machine ensures consistent quality, reduces production time, and minimizes material waste, making it a valuable asset for manufacturers seeking efficiency and reliability.
| Parameter | Specification |
|---|---|
| Model | RG-M1000 |
| Power Supply | 380V, 50Hz, 3-phase |
| Power Consumption | 5.5 kW |
| Production Speed | Up to 500 gaskets/hour |
| Maximum Pressure | 500 psi |
| Temperature Range | 20°C to 300°C |
| Dimensions (L x W x H) | 2000 x 1500 x 1800 mm |
| Weight | 1200 kg |
| Control System | PLC with touchscreen interface |
| Material Compatibility | Graphite, stainless steel, nickel, Inconel reinforcements |
| Noise Level | < 75 dB |
| Warranty | 2 years |
This machine is versatile and suitable for producing gaskets used in various high-temperature and high-pressure environments. Common applications include flange seals in pipelines, heat exchangers, reactors, turbines, and valves. The reinforced graphite gaskets manufactured are ideal for sealing joints in systems handling steam, acids, alkalis, and hydrocarbons. Industries benefit from enhanced safety, reduced downtime, and compliance with international standards such as ASTM and ISO.
| Operation Aspect | Details |
|---|---|
| Setup Time | Approximately 30 minutes |
| Cycle Time | 7.2 seconds per gasket |
| Material Waste | Less than 2% |
| Maintenance Interval | Every 500 operating hours |
| Training Required | Basic operator training of 8 hours |
| Software Updates | Annual updates provided |
What is a Machine for Reinforced Graphite Gasket?
A Machine for Reinforced Graphite Gasket is specialized industrial equipment used to manufacture gaskets made from graphite reinforced with materials like metal or other composites. It applies pressure and heat to form seals that are resistant to extreme temperatures and corrosive environments.
How does the machine ensure consistent gasket quality?
The machine uses a programmable logic controller (PLC) to maintain precise control over pressure, temperature, and production speed. This automation reduces human error and ensures each gasket meets specified dimensions and material properties, resulting in uniform quality batch after batch.
What types of reinforcement materials can be used with this machine?
It is compatible with various reinforcement materials including stainless steel, nickel, Monel, Inconel, and carbon steel. The machine can handle different thicknesses and configurations, allowing customization based on application requirements.
What maintenance is required for the machine?
Routine maintenance includes lubrication of moving parts, inspection of hydraulic systems, and calibration of sensors every 500 operating hours. Annual software updates and component checks are recommended to ensure optimal performance and longevity.
Can the machine produce gaskets of different sizes and shapes?
Yes, the machine is equipped with adjustable dies and molds, enabling production of gaskets in various sizes (from 10 mm to 1000 mm diameter) and shapes (circular, oval, rectangular). The touchscreen interface allows easy parameter adjustments for different designs.
What safety features are incorporated into the machine?
Safety features include an emergency stop button, overload protection, thermal sensors to prevent overheating, and guards around moving parts. These measures protect operators and prevent damage to the equipment during operation.
How energy-efficient is the Machine for Reinforced Graphite Gasket?
The machine is designed with energy-saving components such as efficient motors and insulation, consuming approximately 5.5 kW per hour. This reduces operational costs and environmental impact compared to older models.
What is the typical production output of this machine?
Depending on the gasket size and complexity, the machine can produce up to 500 gaskets per hour. Factors like material type and settings may affect the output, but it is optimized for high-volume manufacturing.
Is training provided for operating the machine?
Yes, comprehensive training of about 8 hours is provided for operators, covering setup, operation, troubleshooting, and safety procedures. Manuals and online support are also available for ongoing assistance.
What industries commonly use this machine?
Industries such as oil and gas, chemical processing, power generation, aerospace, and automotive manufacturing use this machine to produce reliable gaskets for critical sealing applications in extreme conditions.
