A Machine for Double Jacketed Gasket is a specialized industrial device designed for the production and sealing of double jacketed gaskets, which are critical components in high-pressure and high-temperature applications. These machines ensure precise fabrication, consistency, and reliability in gasket manufacturing, making them essential in industries such as oil and gas, chemical processing, pharmaceuticals, and food production. They incorporate advanced technologies to handle materials like PTFE, rubber, graphite, and composite substances, delivering optimal performance in demanding environments.
| Parameter | Specification |
|---|---|
| Model Variants | DJG-100, DJG-200, DJG-300 |
| Production Capacity | Up to 500 gaskets per hour |
| Power Requirements | 380V, 50Hz, 15kW |
| Operating Pressure | 10-100 MPa (adjustable) |
| Temperature Range | -20°C to 200°C |
| Dimensions (L x W x H) | 2000 mm x 1500 mm x 1800 mm |
| Weight | Approximately 1500 kg |
| Control System | PLC-based with touchscreen interface |
| Material Compatibility | PTFE, rubber, graphite, stainless steel, composites |
| Warranty | 2 years on parts and labor |
These machines are widely used across various sectors for creating gaskets that prevent leaks in flange connections under extreme conditions. Common applications include:
What materials can be processed using this machine?
The machine is designed to handle a variety of materials, including PTFE (Teflon), rubber compounds, graphite, stainless steel, and composite materials. This versatility allows for the production of gaskets suitable for different industrial applications, from high-temperature resistance to chemical compatibility.
How does the machine ensure precision in gasket production?
It utilizes a PLC-based control system with servo motors and precision dies, enabling accurate control over dimensions, pressure, and temperature. Automated feedback mechanisms adjust parameters in real-time to maintain consistency and meet strict tolerance requirements.
What maintenance is required for these machines?
Regular maintenance includes lubrication of moving parts, inspection of hydraulic systems, and calibration of sensors. It is recommended to perform routine checks every 500 operating hours and a comprehensive service annually to ensure longevity and optimal performance.
Can the machine be customized for specific gasket designs?
Yes, customization options are available, such as adjustable die sets, programmable pressure profiles, and compatibility with unique material specifications. Customers can work with engineers to tailor the machine to their specific production needs.
What safety features are incorporated?
Safety features include emergency stop buttons, protective guarding around moving parts, overload protection, and automated shutdown in case of anomalies. These measures comply with ISO safety standards to protect operators and equipment.
How energy-efficient is the machine?
The machine is designed with energy-saving components like variable frequency drives (VFDs) and efficient hydraulic systems, reducing power consumption by up to 20% compared to conventional models. This not only lowers operational costs but also minimizes environmental impact.
What is the typical lead time for delivery and installation?
Lead times vary based on model and customization, but standard machines are usually delivered within 4-6 weeks after order confirmation. Installation and training services are provided by technical experts to ensure smooth setup and operation.
Are training and support available for operators?
Comprehensive training is offered for operators and maintenance staff, covering machine operation, troubleshooting, and safety procedures. Ongoing technical support is available via phone, email, or on-site visits to address any issues promptly.
